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inCAD Library

Please read before use

What is inCAD Library?

  • Helpful application examples for mechanical engineers.

The Concept of inCAD Library

  • Online application library with a range of ideas for all manufacturing industries.
  • Save design time and learn new design applications when you are concepting new machines.

Disclaimer

  • MISUMI may not offer all parts in each application design. Available parts can only be purchased separately not as a unit shown in each application design.
  • MISUMI does not guarantee quality, accuracy, functionality, safety or reliability for the combination of the parts in each application example. Accept these points prior to use.
  • 2014 Copyright MISUMI
  • The data cannot be used for any purposes (including sales promotion) except for designing your machine.
  • All associated CAD is free. Misumi reserves the right at its sole discretion to cancel, terminate or modify this offer.
  • MISUMI may change, add or delete application examples posted without prior notice.
  • MISUMI assumes no responsibilities for any damage incurred resulting from your use of the Service or any change, addition or deletion by MISUMI of the application examples for any reason whatsoever.

inCAD Library Features

  1. Get great new design ideas for these application examples.

    2. Over 300 design application ideas
    collected from dozens of industries!

  2. Find application examples quickly! Search by function, workpiece shape, etc.


  3. Download the CAD models for each application example.

    4. Log in to download free CAD models.
    Download CAD for the entire application example!

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Click the Good IDEA! Button when you like an application example!

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No.000237 Cylindrical Sheet Heat Welding
Good IDEA!
1

Retains workpiece using vacuum suction.

Relevant category

Cartridge Heaters

Cartridge Heaters
Product name Cartridge Heaters - Configurable Length/Power
Part number MCHS12-400-V100-W400-F1000
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria ｜ Available sizes

Selection criteria

Selected as heating element.

Available sizes

■Cartridge Heaters - Configurable Length/Power

Sheath Dia. Material
Main Body Lead Wire Lead Wire Film Terminal
3.1 304 Stainless Steel Copper Wire Glass Braid -
4 Nickel Glass Braid + Polyimide Film -
5～18.95 321 Stainless Steel Glass Braid Copper + Tin Plating

■Sizes and Dimensions

Sheath Dia. Sheath length
configurable in 1mm increments 		Voltage (Selectable) Electrical power
configurable in 10W increments 		Lead Wire Length 10mm increments
6 50～250 100 50～500 100～1000
110 50～500
200 60～600
220 80～600
6.25 100 50～500
110 50～500
200 60～600
220 80～600
8 50～400 100 50～600
110 50～600
200 50～1200
220 70～1200
9.42 100 50～600
110 50～600
200 50～1200
220 70～1200
10 50～800 100 50～600
110 50～600
200 50～1200
220 70～1200
12 100 50～800
110 50～800
200 50～1600
220 70～1600
12.6 100 50～800
110 50～800
200 50～1600
220 70～1600
14 100 50～800
110 50～800
200 60～1600
220 80～1600
15.77 100 50～800
110 60～800
200 70～1600
220 90～1600
16 100 50～800
110 60～800
200 70～1600
220 90～1600
18 100 50～800
110 60～800
200 100～1600
220 130～1600
18.95 100 50～800
110 60～800
200 100～1600
220 130～1600

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Angular Contact Bearings with Housings

Angular Contact Bearings with Housings
Product name Angular Contact Bearings with Housings - Back-to-Back Combination + Deep Groove Ball Bearing, with Pilot
Part number ABGY7006-N-120
Features Angular Contact Bearings with Housings - Back-to-Back Combination + Deep Groove Ball Bearing, with Pilot
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria ｜ Available sizes

Selection criteria

Select a highly durable angular bearing in case an external force is applied when mounting or removing the work piece.

Available sizes

■Angular Contact Bearings with Housings - Back-to-Back Combination + Deep Groove Ball Bearing, with Pilot

(1) Angular Contact Bearings
(Back-to-Back Combination) 		(3) Holder, (4) Inner Ring Spacer, (5) Standard Cover,
(6) Standard Cover, Oil Seal Cover, or O-Ring Cover,
(7) Inner Ring Collar 		(8) Cover Mounting Screw
(2) Deep Groove Ball Bearings
Material Material Surface Treatment Material Surface Treatment
52100 Bearing Steel 1045 Carbon Steel Black Oxide 4137 Alloy Steel Black Oxide
Electroless Nickel Plating 304 Stainless Steel -

■Sizes and Dimensions

Bearing No. Cover Selection Overall Length
7002 Standard

Oil Seal

For O-Ring 		60 75
7003 70 85
7004 80 100
7005 100 125
7006 120 150
7007 140 175
7008 160 200
7009 180 225
7010 200 250

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Indexing Plungers

Indexing Plungers
Product name Indexing Plungers- Fine Thread, Return Type
Part number PXYK10
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Available sizes | Performance info.

Selection criteria

Used to temporarily position the work piece during operation.

Available sizes

■Indexing Plungers- Fine Thread, Return Type

Knob Main Body Pin Spring Lock
Nut
Material Material Surface Treatment Material Hardness Surface Treatment Material
Nylon 6
(Mat Black) 		1213 Carbon Steel Black Oxide 1045 Carbon Steel 50-60HRC Black Oxide Spring Steel Not Provided
Provided
303 Stainless Steel - 303 Stainless Steel - Nickel Plating 301 Stainless Steel Not Provided
Provided

■Sizes and Dimensions

Thread Dia. X Pitch
(Fine thread) 		Knob
O.D. 		Pin Dia. Stroke Overall Length Thread Length
M10×1.0 φ21 φ13.8 5 45 17
51
M12×1.5 φ25 φ16.2 6 54.5 20
61
M16×1.5 φ31 φ21.9 7 69 26
75.5

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Performance info.

■Spring Constants of Indexing Plungers (Fine thread)

Thread Dia. Stroke Load(N)
Min. Max.
M10 5 7 17
M12 6 9 24
M16 8 11 30

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IDEA NOTE Retains workpiece by vacuum suction.

Sucks and retails the work piece using a dry pump.

IDEA NOTE Safety is improved thanks to an area sensor.

The device is controlled using an area sensor so that is does not operate during work piece placement.

IDEA NOTE Two-hand control switch

The cylinder is actuated when the two buttons on the outside of the work space are pressed.

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).
    5. Policy of Third Parties
    You may be required to separately agree to third party's policies if you use third party software to create or browse the Data or use a third party’s CAD data. In this case, the Company does not assume any responsibility for defects of such CAD data or the software of the third party or violation of their rights. Understand them before use.

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    Good IDEA!

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.

      3. * The part in the frame is a sub-assembly unit.

    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

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  • * Unit assembly Data consists of some sub-assemblies.
       It is configured so that each sub-assembly unit can be used as it is or edited.

Application Overview

Purpose

  • A device designed to hold a resin sheet in a cylindrical shape while the overlapping portions are being heat welded together.
  • Welding unit only advances from protective cover when buttons on each side of the unit are pressed simultaneously.
  • An indexing plunger is used to fix the rotary table into position.

Points for use

  • The resin work piece is placed manually.
  • Once workpiece is in position, the indexing plunger rotates the workpiece into welding position.
  • After the welding mechanism unit is retracted, the workpiece is removed from the top.
  • To prevent malfunctions and enhance safety, an area sensor is installed. Another safety measure is the welding unit will not emerge or heat until two buttons outside the workspace are pressed.

Target workpiece

  • Resin sheet
  • Outer dimensions: W335 x D405 x t0.1mm
  • Weight: 18g

Design Specifications

Operating Conditions or Design Requirements

  • Air cylinder stroke amount: 100mm
    <Maximum stroke amount: 100mm>
  • Outer dimensions
    W650ｘD675ｘH658mm

Required Performance

  • Cylinder thrust: 11.8N or higher

Selection Criteria for Main Components

  • Air cylinder
    • A compact cylinder is selected to save space.
  • Cartridge Heaters
    • A long cartridge heater that satisfies the heat quantity requirement for heat welding is selected.

Design Evaluation

Verification of main components

  • Cylindrical thrust is verified based on the workpiece load and the heat quantity required of the heater is verified based on the heating conditions.
  • Cylinder
    • Conditional value: mass to move: m = 4kg, friction coefficient μ = 0.3, load factor η = 0.5 (from catalog), outstroke pressure area A1 = 1256mm² (from catalog), operating pressure P = 0.4MPa
    • Load applied to cylinder: F = mgμ, hence, F = 4 x 9.8 x 0.3 = 11.8N,
    • Cylinder output F1 = load factor x outstroke pressure area x operating pressure, hence, F1 = 0.5 x 1256 x 0.4 = 251.2N
      -> Safety factor: F1/F = 251.2/11.8 ≈ 21
  • Heat quantity required of the heater
    • Conditional value: mass of heated workpiece: 0.585kg (A5052), specific heat of heated workpiece: 0.23kcal/kg°C, temperature rise: 190°C (heating until the temperature of heated workpiece reaches 210°C), heating time: 0.25h (idling), heating time: approx. 3 sec (workpiece), efficiency: 0.3 (standard specification: from catalog)
    • The workpiece heating time should be determined through trial and error because it depends on the size, thickness, and material of the workpiece.
    • Heat quantity required of heater H (kw) = mass of heated workpiece (kg) x specific heat of heated workpiece (kcal/kg°C) x temperature rise (°C)/(860 x heating time (h) x efficiency (η)), hence
      H = 0.585 x 0.23 x 190/(860 x 0.25 x 0.3) = 0.396kW = 396W

Other Design Consideration

  • For safety the heater is inside the cover except during welding.
  • To prevent injuries, the buttons to operate the heating element are placed outside the work space.
  • During work piece placement, wrap the work piece on revolution along the groves of the suction block, confirm the overlap is 5mm, and then manually rotate the suction block to the welding the position and fix into place with the plunger.
  • The material and shape of the welding portion are determined through trial and error. Each work piece will be different and depends of the material, thickness, and shape.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample Picture MISUMI Part Number
For Price and Days to ship click on Part No. 		Quantity
1 Air Cylinders MSCCA40-100 1
2 Sensors for Air Cylinders ME33L1 2
3 Flow Rate Control Valves ASPSL8-1 2
4 Floating Joints FJXS14-1.5 1
5 Linear Shaft SFJC20-200-M6-SC20 2
6 Linear Bushings LHMRW20 2
7 Bearing Nut FUNT30 1
8 One-Touch Couplings MSELL8-3 1
9 O Ring NPA24 1
10 O Ring NPA34 1
11 Brackets for Device Stands CLTMD20 4
12 Brackets for Device Stands MFSTF20 6
13 Linear Shaft SFJ20-600 4
14 Shaft Supports SHSTS20-50 4
15 Hex Posts PLSBWRK14-150 4
16 Aluminum Extrusion HFS8-4040-600 2
17 Brackets for Aluminum Extrusion HBLFSNE8 4
18 Nuts For Aluminum Extrusion SHNTU8-5 6
19 Nuts For Aluminum Extrusion SHNTU8-8 4
20 Revolving Grip Handles GRM6 1
21 Heaters MCHS12-400-V100-W400-F1000 1
22 Angular Contact Bearings with Housings ABGY7006-N-120 1
23 Indexing Plungers PXYK10 1
24 Set Screws Flat Type MSSF4-6 2
  • The part list above only contains MISUMI parts.
    Part list download (CSV) includes MISUMI and third party components used in this example.
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).
    5. Policy of Third Parties
    You may be required to separately agree to third party's policies if you use third party software to create or browse the Data or use a third party’s CAD data. In this case, the Company does not assume any responsibility for defects of such CAD data or the software of the third party or violation of their rights. Understand them before use.

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    Good IDEA!

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.

      3. * The part in the frame is a sub-assembly unit.

    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

    Page top

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